Gayford Carbon Strad

The first time you play our Carbon Fiber Violin you will immediately notice the tremendous power that it produces. Professional players tell us how balanced and easy they are to play. World travelers are no longer detained in airports having to show endangered wood credentials for their traditional violin. You can play in an igloo or arid desert without worry. We have even seen a carbon fiber violin being played under water. Carbon Fiber is light, strong and just plain beautiful.

We call our violin the Carbon Strad to honour the great Antonio Stradivarius who perfected the classic violin shape used by virtually every luthier today. Our carbon fiber violin is really a copy of the Stradivarius design, but instead of wood is made with a space age material called carbon fiber or graphite as it is sometimes referred to.

Philosophy:

We were faced with many challenges in bringing the Carbon Strad to the marketplace. First we needed to faithfully duplicate the intricate and complex violin shape in carbon fiber. Secondly we needed to acoustically design the carbon fiber violin to produce a world class quality sound . This proved to be very difficult to achieve. After testing 30+ prototypes we finally had what we considered a good sounding instrument. We then had independent professional players evaluate the sound qualities and action of many prototypes. Listening carefully to their comments we continued to make corrections and improvements to the design.

The first being – “Wet Layup Vacuum Bagging” - a common boat builder’s technique.
The second being – “Vacuum Bag Infusion” – this is a more sophisticated method used in small airplane production as well as in boat building.
The third being – “Pre-impregnated AutoClave “ - carbon fiber layup using a heated Autoclave pressure chamber.

This is the same techniques used by the aerospace industry and Formula One race car production. As far as we know, no other carbon fiber violin maker has gone to this method and it was hoped that we could with this advanced technique produce a really outstanding instrument and do our part in taking carbon fiber violins to the next level of sound quality.

There are 23 separate carbon fiber parts required to produce our violins. After producing the high temperature carbon fiber molds, we were ready to start making parts.

In this method pre-impregnated carbon fiber cloth is placed in the molds and vacuum bagged. The molds are then placed in the Autoclave pressure chamber and put under 60 PSI pressure. The internal heaters then ramps up the chamber to 175+ degrees, after a 12 hour period the heaters and pressure are slowly reduced and the cured parts are demolded. In essence the violin plates are subjected to a clamping pressure of around 8000 lbs at high temperature. Parts made this way have the highest fiber compaction possible with the least amount of excess resin.

We performed many experiments on dozens of violin plates using the three production methods described above. We conducted a tonal ring test on each of the violin plates and the results were very different from each method. Tapping the wet layup & infusion violin plates sounded like tapping on a drinking glass. Tapping on the Autoclaved violin plates sounded like tapping on a crystal glass. This expensive process yielded such incredible acoustical tonal qualities that we decided to use this method for all 23 parts of our violin.

Our violins are comprised of 23 individual, autoclaved, carbon fiber parts. They are then assembled by hand in precision, mounting fixtures. Dozens of hours of hand work go into the assembly, finishing and assembly of each instrument. Any part of our violins can be replaced if damaged, similar to repairing the parts on a wooden violin. Even though the parts are molded, there is a tremendous amount of hand craftsmanship involved to finish one of these beauties. General maintenance and setup can be performed by any Luthier. Sound post, bridge, strings, pegs etc.

The Finger Board

Our Finger boards are made with AeroSpace uni-directional pre- impregnated carbon fiber in such a way that they look and feel exactly like an Ebony finger board. Most players have not noticed a difference in feel or look to the carbon fiber finger boards, they have to be informed that there is a difference. These Carbon finger boards are much lighter than Ebony and much stronger. The “Nut” is also made of carbon fiber plate, which should never wear down as is the case with ebony nuts.

Wittner Violin Fine Tuning Pegs

The Wittner Fine Tune pegs retain the traditional hardwood appearance demanded by professional musicians while offering a unique internal gearing system that makes them a revelation to use. When fitted into the peg box, the shaft remains locked and stationary while the only parts that move are the button and the geared middle section of the shaft. Fine Tune pegs have an internal gear ratio of 8.5:1 for very precise tuning. The gear mechanism is also self-inhibiting, meaning that it cannot slip back once it is turned.

Wittner Ultra “Space Age” Composite Violin Tailpiece

Made in Germany. Precision made tailpiece with 4 integrated fine tuners. 'Space Age' Composite material combines lightness and strength. Benchmark tailpiece for all ball end strings. Light weight does not affect the tonal qualities of the Violin in the slightest.

Our “Mantaray” company logo mounted on the tail piece in front of the fine tuning adjusters is made from pure sterling silver with the jewellers lost wax method.

Helicore “Heavy Tension” Violin Strings

Helicore violin strings are crafted with a multi-stranded steel core, resulting in optimal playability while producing a clear, warm tone. The smaller string diameter provides quick bow response.